Project Overview

In 2016, Lyure Machinery partnered with a leading fruit juice beverage manufacturer in Zhejiang, China, to deploy a high-efficiency production line featuring two ED-D20T screw presses. The contract, signed in 2016, enabled the client to process 400 tons of fruit per day for premium juice beverages. This advanced system streamlined fruit crushing, juice extraction, and pomace dehydration, significantly enhancing the client’s production efficiency and product quality.

Client Needs

The Zhejiang-based client, a prominent supplier in the fruit juice beverage industry, sought to upgrade their production line to meet increasing demand for high-quality juices. Their challenges included:

• Suboptimal Juice Yield: Legacy equipment resulted in low extraction rates, leading to significant fruit waste.

• Production Efficiency: The need for a robust, integrated solution to handle crushing, juicing, and dehydration in a high-capacity system.

• Quality Standards: A requirement to produce premium juice beverages while processing 400 tons daily and adhering to strict food safety regulations.

Lyure’s Solution: ED-D20T Screw Press

Lyure Machinery delivered a tailored solution with two ED-D20T screw presses, designed specifically for high-capacity fruit juice production:

• ED-D20T Screw Press (Crushing and Juicing): Each ED-D20T unit integrates fruit crushing, cold-pressing extraction, and pomace dehydration, achieving a juice yield of over 68% with its customizable mesh screen (0.4–2.0 mm). The dual-unit configuration ensures high throughput and operational reliability for fruits like apples, oranges, and pineapples.

• Integrated Functionality: The system supports fruit crushing, juice extraction, and pomace dehydration in a single, automated process, streamlining the production line.

• Processing Capacity: Handles 400 tons per day, meeting the client’s high-volume production requirements.

• Durability and Hygiene: Constructed from 304 stainless steel, the machines are corrosion-resistant, easy to clean, and compliant with food safety standards.

• Automation: The ED-D20T units minimize manual intervention, reducing labor costs and ensuring consistent output.

Implementation

• Contract Signed: 2016

• Installation Completed: 2016

• Location: Zhejiang, China

• Material Processed: Fruits for juice beverages

• Processing Capacity: 400 tons/day

• Machine Model: ED-D20T (Crushing and Juicing, 2 units)

Lyure’s technical team completed the installation in 2016, providing comprehensive on-site training to ensure seamless integration into the client’s production line. The automated design of the ED-D20T presses simplified operations and minimized downtime.

Results

Since its deployment in 2016, Lyure’s solution has delivered outstanding results for the Zhejiang client:

• Enhanced Yield: Achieved a juice extraction rate exceeding 68%, significantly reducing fruit waste.

• Cost Efficiency: Automation and energy-efficient design cut operational costs by 20%.

• Premium Juice Quality: Cold-pressing technology preserved the natural flavor and nutrients of the fruit, meeting high market standards for juice beverages.

• Reliable Production: The dual-unit system consistently processed 400 tons daily, supporting the client’s expanding market demands.

Client Feedback

The client expressed high satisfaction with Lyure’s solution. “The ED-D20T screw presses have transformed our juice production,” said the production manager. “Lyure’s equipment has increased our yield and streamlined operations, enabling us to deliver premium beverages to our customers.”

Why Choose Lyure Machinery?

This Zhejiang case highlights Lyure Machinery’s expertise in delivering high-performance solutions for fruit juice production. The ED-D20T screw press demonstrates our commitment to addressing unique client needs, from juice beverages to other high-value applications.

Ready to optimize your juice production? Contact Lyure Machinery today to explore how our advanced systems can enhance your operations.