Project Overview

In 2023, Lyure Machinery collaborated with a prominent stevia processing facility in Guangxi, China, to deploy a high-efficiency production line featuring the ED-D25T screw press, FF-7 filtration unit, and LS-500 screw conveyor. The contract, finalized in 2022, enabled the client to process 1200 tons of stevia per day, meeting the growing global demand for this natural sweetener. The integrated system streamlined front-end crushing, soaking and washing, extraction filtration, and pressing dehydration, delivering exceptional performance and quality.

Client Needs

The Guangxi-based client, a key supplier in the stevia industry, aimed to modernize their production line to address critical challenges:

• Low Extraction Efficiency: Previous equipment resulted in suboptimal yields, wasting valuable stevia.

• Complex Processing: The need for a seamless workflow combining crushing, washing, filtration, and dehydration.

• High-Volume Demand: A requirement to process 1200 tons daily while ensuring consistent quality and compliance with food safety standards.

Lyure’s Solution: ED-D25T, FF-7, and LS-500 Systems

Lyure Machinery provided a tailored solution with three specialized machines designed for stevia processing:

• ED-D25T Screw Press (Juice Extraction): The ED-D25T efficiently crushes stevia leaves and performs cold-pressing extraction, achieving a yield of over 70% with its customizable mesh screen (0.4–2.0 mm).

• FF-7 Filtration Unit (Filtration): The FF-7 ensures thorough cleaning and filtration, removing impurities while preserving stevia’s active compounds for high-purity extracts.

• LS-500 Screw Conveyor (Material Transport): The LS-500 facilitates seamless material transfer between processing stages, enhancing workflow efficiency and reducing manual handling.

• Integrated Functionality: The system supports front-end crushing, soaking and washing, extraction filtration, and pressing dehydration, creating a cohesive production line.

• High Capacity: Handles 1200 tons per day, meeting large-scale production needs.

• Durability and Hygiene: Constructed from 304 stainless steel, all machines are corrosion-resistant, easy to clean, and compliant with food safety regulations.

• Automation: The integrated system minimizes labor requirements, ensuring consistent performance and reduced operational costs.

Implementation

• Contract Signed: 2022

• Installation Completed: 2023

• Location: Guangxi, China

• Material Processed: Stevia

• Processing Capacity: 1200 tons/day

• Machine Models: ED-D25T (Juice Extraction), FF-7 (Filtration), LS-500 (Screw Conveyor)

Lyure’s technical team completed the installation in 2023, providing comprehensive on-site training to ensure smooth integration. The automated design of the ED-D25T, FF-7, and LS-500 systems simplified operations and minimized downtime.

Results

Since its deployment in 2023, Lyure’s solution has delivered outstanding results for the client:

• Increased Yield: Achieved a stevia extraction rate exceeding 70%, significantly reducing material waste.

• Cost Savings: Automation and energy-efficient design reduced labor and energy costs by 25%.

• Premium Quality: Cold-pressing technology preserved stevia’s natural sweetness and purity, meeting stringent global standards.

• Scalable Production: The high-capacity system enabled the client to fulfill large international orders, strengthening their market position.

Client Feedback

The client expressed high satisfaction with Lyure’s solution. “The ED-D25T, FF-7, and LS-500 systems have revolutionized our stevia processing,” said the production manager. “Lyure’s equipment has boosted our yield and simplified operations, allowing us to scale efficiently and compete globally.”

Why Choose Lyure Machinery?

This Guangxi case exemplifies Lyure Machinery’s commitment to delivering innovative, high-performance solutions for food processing. The ED-D25T, FF-7, and LS-500 systems showcase our ability to address unique client needs, from stevia to other high-value crops.

Ready to transform your production line? Contact Lyure Machinery today to learn how our advanced systems can optimize your operations.