Project Overview

In 2020, Lyure Machinery collaborated with a leading botanical extraction facility in Yunnan, China, to deploy a high-efficiency production line featuring two ED-D10T screw presses and two FF-4 fiber filtration units. The contract, finalized in 2020, enabled the client to process 200 tons of plant material per day for high-value botanical extracts. This integrated system streamlined soaking and washing, extraction, fiber filtration, and squeezing dehydration, significantly boosting the client’s production capabilities.

Client Needs

The Yunnan-based client, a key player in the botanical extract industry, sought to modernize their production line to address critical challenges:

• Suboptimal Extraction Yields: Legacy equipment resulted in low extraction rates, leading to significant material waste.

• Complex Processing Requirements: The need for an integrated solution to handle washing, extraction, fiber filtration, and dehydration seamlessly.

• Consistent High-Volume Output: A requirement to process 200 tons daily while maintaining high-quality extracts and adhering to stringent industry standards.

Lyure’s Solution: ED-D10T and FF-4 Systems

Lyure Machinery provided a tailored solution with two ED-D10T screw presses and two FF-4 fiber filtration units, specifically designed for efficient plant extraction:

• ED-D10T Screw Press (Extraction and Squeezing): Each ED-D10T unit performs cold-pressing extraction and squeezing dehydration, achieving an extraction yield of over 65% with its customizable mesh screen (0.4–2.0 mm). The dual-unit configuration ensures high throughput and operational reliability.

• FF-4 Fiber Filtration Unit (Fiber Filtration): The FF-4 units efficiently filter out fibrous residues post-extraction, ensuring high-purity extracts while maintaining smooth material flow between processing stages.

• Integrated Functionality: The system supports soaking and washing, high-efficiency extraction, fiber filtration, and squeezing dehydration, creating a cohesive and streamlined production line.

• Processing Capacity: Handles 200 tons per day, meeting the client’s production demands.

• Durability and Hygiene: Constructed from 304 stainless steel, all machines are corrosion-resistant, easy to clean, and compliant with food and pharmaceutical safety standards.

• Automation: The system minimizes manual intervention, reducing labor costs and ensuring consistent performance.

Implementation

• Contract Signed: 2020

• Installation Completed: 2020

• Location: Yunnan, China

• Material Processed: Plant material for botanical extracts

• Processing Capacity: 200 tons/day

• Machine Models: ED-D10T (Extraction and Squeezing, 2 units), FF-4 (Fiber Filtration, 2 units)

Lyure’s technical team completed the installation in 2020, providing comprehensive on-site training to ensure seamless integration into the client’s production line. The automated design of the ED-D10T and FF-4 systems simplified operations and minimized downtime.

Results

Since its deployment in 2020, Lyure’s solution has delivered outstanding results for the Yunnan client:

• Enhanced Yield: Achieved an extraction rate exceeding 65%, significantly reducing material waste.

• Cost Efficiency: Automation and energy-efficient design reduced operational costs by 20%.

• Superior Extract Quality: Cold-pressing technology preserved the active compounds in the plant material, meeting rigorous industry standards.

• Reliable Production: The dual-unit setup ensured consistent processing of 200 tons daily, supporting the client’s growing market demands.

Client Feedback

The client expressed high satisfaction with Lyure’s solution. “The ED-D10T and FF-4 systems have revolutionized our plant extraction process,” said the facility manager. “Lyure’s equipment has increased our yield and streamlined operations, enabling us to meet market demands with confidence.”

Why Choose Lyure Machinery?

This Yunnan case exemplifies Lyure Machinery’s expertise in delivering innovative, high-performance solutions for botanical extraction. The ED-D10T and FF-4 systems demonstrate our commitment to addressing unique client needs, from plant extracts to other high-value materials.

Ready to optimize your production line? Contact Lyure Machinery today to explore how our advanced systems can enhance your operations.